Plywood Cut List Optimizer

Turn your plywood cut list into a sheet count before you buy. Enter each part's width, length, and quantity — the calculator packs them onto sheets with a greedy shelf-packing estimate and tells you how many sheets you'll need.

Enter your numbers

Sheet dimensions
in
in
Part 1
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in
Part 2
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in
Part 3
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in
Part 4
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in
Part 5
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in
Part 6
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in

Your results

Estimated sheets needed—

Packing estimate, not a true optimizer — add ~5% or one spare sheet for kerf and mistakes.

How to use this calculator

List every distinct part you need to cut: width, length, and how many copies. Leave unused rows blank (zero quantity) — they are ignored. Pick your sheet size from the presets or type a custom size.

The estimator packs the largest parts first and tries both orientations for every piece, filling each sheet row by row. Use the per-part table to see how much sheet area each part consumes, then buy the hero sheet count — and strongly consider one spare sheet on tight lists.

How it works

This is a greedy shelf-packing estimate, not true nesting: each part is placed on the first sheet where it fits, either alongside an existing row of parts or in a new row, in whichever of the two rotations fits best. That runs in milliseconds but can leave avoidable gaps that a human with a cutting diagram (or dedicated nesting software) would close.

The saw kerf — the ~1/8 in of wood each cut turns to dust — is not modeled, and real plywood sheets often measure a hair under nominal size. On a tight list those small losses stack up, which is why the tool advises adding ~5% or one extra sheet rather than buying the exact estimated count.

Frequently asked questions

Is this a true cut optimizer?

No — it uses a simple greedy packing estimate. Dedicated nesting software may squeeze out one more sheet on complex lists.

What sheet sizes are supported?

Any rectangular sheet; 4 × 8 ft is the default, with presets for common sizes.

Does it account for the saw kerf?

No. Add ~5% or one extra sheet on tight lists to cover kerf and mistakes.

Can parts be rotated?

Yes — the estimator tries both orientations for each part.

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